Electric parking brake device

ABSTRACT

In an electric parking brake device in which a parking brake state is released by loosening a brake cable: a nut is screwed onto a screw shaft in such a way as to be capable of moving in an axial direction; a movement restricting portion which is caused to abut the screw shaft or a linked member that moves in the axial direction together with the screw shaft, thereby restricting an axial direction movement end of the screw shaft to the side loosening the brake cable, is disposed in a fixed position inside an actuator case; and a resilient member which is compressed in response to axial direction movement of the nut after movement restriction has been effected by the movement restricting portion when the screw shaft moves in the axial direction toward the side loosening the brake cable is interposed between the nut and an insertion member.

TECHNICAL FIELD

The present invention relates to an electric parking brake device including a screw shaft that is connected to a brake cable so as to be prevented from rotating; an actuator case that supports the screw shaft movably in an axial direction thereof; an electric motor that is supported by the actuator case rotatably forward and backward; a motion conversion mechanism that has a nut to be screwed onto the screw shaft rotatably in response to an operation of the electric motor, enables conversion from a rotational motion generated by the electric motor to a linear motion of the screw shaft, and is accommodated in the actuator case; and a resilient member that is compressed when the screw shaft is moved to aside loosening the brake cable, in which switching between a parking brake state reached by pulling the brake cable and a parking brake release state reached by loosening the brake cable is performed by a change in a rotational direction of the electric motor.

BACKGROUND ART

An electric parking brake device that switches between a state in which a parking brake force is obtained by pulling a brake cable and a state in which a parking brake force is released by loosening the brake cable by a change in the rotational direction of an electric motor is known in PTL 1.

CITATION LIST Patent Literature

PTL 1: Japanese Patent No. 6184873

SUMMARY OF INVENTION Technical Problem

By the way, when a parking brake is released in an electric parking brake device, the load on an electric motor becomes small, no-load current flows, and over returning occurs in a plurality of members that constitute a motion conversion mechanism between the electric motor and a screw shaft, possibly falling into a locked state. Accordingly, the electric parking brake device disclosed in PTL 1 above prevents over returning by monitoring the current passing through the electric motor while applying a load by a resilient member to the screw shaft and a nut to preferably interrupt the power supplied to the electric motor when a parking brake is released. On the other hand, since the position in the axial direction of the nut is fixed, an operating sound is easily generated when the parking brake is released. In addition, since the resilient member is interposed in a part of the screw shaft, that is, in a portion between the nut and the actuator case accommodating the motion conversion mechanism and the resilient member, the strength of the actuator case needs to be improved.

The invention addresses the above situation with an object of providing an electric parking brake device capable of applying a load to an electric motor when a parking brake state is released without generating an operating sound when a parking brake state is released and making the strength of the actuator case unnecessarily large.

Solution to Problem

To achieve the above object, according to a first aspect of the invention, there is provided an electric parking brake device including a screw shaft that is connected to a brake cable so as to be prevented from rotating; an actuator case that supports the screw shaft movably in an axial direction thereof; an electric motor that is supported by the actuator case rotatably forward and backward; a motion conversion mechanism that has a nut to be screwed onto the screw shaft rotatably in response to an operation of the electric motor, enables conversion from a rotational motion generated by the electric motor to a linear motion of the screw shaft, and is accommodated in the actuator case; and a resilient member that is compressed when the screw shaft is moved to aside loosening the brake cable, in which switching between a parking brake state reached by pulling the brake cable and a parking brake release state reached by loosening the brake cable is performed by a change in a rotational direction of the electric motor, in which the nut is screwed onto the screw shaft movably in the axial direction within a restricted range, the movement restricting portion that restricts a movement end in the axial direction of the screw shaft in movement to the side loosening the brake cable by causing the screw shaft or a linked member that moves in the axial direction together with the screw shaft to abut thereagainst is provided in a fixed position in the actuator case, and the resilient member is interposed between the nut and an insertion member accommodated and fixed in the actuator case so as to be compressed in response to movement of the nut in the axial direction after the movement end is restricted by the movement restricting portion when the screw shaft moves in the axial direction to the side loosening the brake cable.

In a second aspect of the invention, the movement restricting portion is provided integrally with the insertion member so that the resilient member is interposed between the movement restricting portion and the nut in addition to the structure of the first aspect.

In a third aspect of the invention, the resilient member is a disc spring in addition to the structure of the first or second aspect.

Advantageous Effects of Invention

According to the first aspect of the invention, if the nut is rotated so as to move the screw shaft to the side loosening the brake cable by the electric motor when the brake cable is loosened to release the parking brake state, since the nut is moved in the axial direction within a restricted range in response to the operation of the electric motor in the state after movement in the axial direction of the screw shaft is restricted by the movement restricting portion, the resilient member is compressed in response to the movement in the axial direction of the nut, thereby increasing the load on the electric motor. Accordingly, the electric motor can be controlled appropriately and the members constituting the motion conversion mechanism can be prevented from falling into a lock state. In addition, since the nut is relatively movable with respect to the screw shaft, an operating sound can be prevented from being generated when the parking brake is released and the strength of the actuator case does not need to be improved unnecessarily because the resilient member is proved between the nut and the insertion member accommodated and fixed in the actuator case.

In addition, according to the second aspect of the invention, since the resilient member is interposed between the nut and the movement restricting portion provided integrally with insertion member, the internal structure of the actuator case can be simplified while suppressing an increase in the number of components.

In addition, according to the third aspect of the invention, since the resilient member is a disc spring, the space that needs to be reserved in the actuator case to dispose the resilient member can be reduced and the actuator case can be small-sized.

BRIEF DESCRIPTION OF DRAWINGS

FIG. 1 is a front view illustrating a drum brake device (first embodiment).

FIG. 2 is a sectional view taken along line 2-2 in FIG. 1 (first embodiment).

FIG. 3 is a perspective view seen along arrow 3 in FIG. 1 (first embodiment).

FIG. 4 is a sectional view, taken along line 4-4 in FIG. 3, that illustrates the state in which a brake cable is being loosened (first embodiment).

FIG. 5 is a sectional view, corresponding to FIG. 4, that illustrates the state in which the brake cable has been pulled (first embodiment).

FIG. 6 is a perspective view illustrating an electric actuator (first embodiment).

FIG. 7 is an enlarged view illustrating the portion indicated by arrow 7 in FIG. 4 (first embodiment).

FIG. 8 is a sectional view taken along line 8-8 in FIG. 7 (first embodiment).

FIG. 9 is a sectional view taken along line 9-9 in FIG. 5 (first embodiment).

FIGS. 10(a) and 10(b) are main part vertical perspective views illustrating the state in which movement of a screw shaft is restricted by a movement restricting portion when a nut is rotated the side loosening the brake cable and the state after that, respectively (first embodiment).

FIG. 11 illustrates the generation of a twisting force in the brake cable, FIG. 11(a) is a side view illustrating the brake cable, and FIG. 11(b) is a sectional view taken along line b-b in FIG. 11(a) (first embodiment).

REFERENCE SIGNS LIST

37: brake cable

38: screw shaft

39: actuator case

40: electric motor

41: motion conversion mechanism

61: nut

74 f: movement restricting portion

74: insertion member

76: cap as linked member

80: disc spring as resilient member

DESCRIPTION OF EMBODIMENTS

An embodiment of the invention will be described with reference to attached FIGS. 1 to 11.

First Embodiment

In FIGS. 1 to 3, a drum brake device 11 is provided in, for example, the left-rear wheel of a four-wheel vehicle and this drum brake device 11 includes a fixed back plate 13 having, at the center thereof, a through-hole 12 that passes through a wheel shaft 10 of the left rear wheel, first and second brake shoes 15 and 16 disposed in the back plate 13 so as to enable sliding contact with the inner periphery of a brake drum 14 that rotates together with the left rear wheel, a wheel cylinder 17 fixed to an upper portion of the back plate 13 so as to generate a force for operating the first and second brake shoes 15 and 16 in an expanded manner, a braking clearance automatic adjustment means (so-called automatic adjuster) 18 that automatically adjusts the clearance between the first and second brake shoes 15 and 16 and the brake drum 14, and a return spring 19 provided between the first and second brake shoes 15 and 16.

The first and second brake shoes 15 and 16 include webs 15 a and 16 a formed in bows along the inner periphery of the brake drum 14, rims 15 b and 16 b provided in a linked manner orthogonally to the outer peripheries of the webs 15 a and 16 a, and linings 15 c and 16 c pasted to the outer peripheries of the rims 15 b and 16 b.

The outer end portions of a pair of pistons 20 of the wheel cylinder 17 are disposed so as to face the webs 15 a and 16 a in the upper end portions of the first and second brake shoes 15 and 16. In addition, an anchor block 21 that functions as the fulcrum when the first and second brake shoes 15 and 16 are expanded or contracted is provided in a fixed manner in the lower portion of the back plate 13 so as to support one end portions (lower end portions in this embodiment) of the first and second brake shoes 15 and 16, and the wheel cylinder 17 is operated by the output hydraulic pressure of the master cylinder (not illustrated) operated by the brake pedal and generates a force for driving the first and second brake shoes 15 and 16 in an expanded manner using the anchor block 21 as the fulcrum.

A coil spring 22 for biasing the lower end portions of the webs 15 a and 16 a of the first and second brake shoes 15 and 16 toward the anchor block 21 is provided between the lower end portions of the webs 15 a and 16 a and the return spring 19 for biasing the first and second brake shoes 15 and 16 in a contraction direction is provided between the upper end portions of the webs 15 a and 16 a of the first and second brake shoes 15 and 16.

The braking clearance automatic adjustment means 18 includes a contraction position restricting strut 24 that is provided between the webs 15 a and 16 a of the first and second brake shoes 15 and 16 and stretchable by rotation of an adjustment gear 23, an adjustment lever 25 that has a feeding claw 25 a to be engaged with the adjustment gear 23 and is pivotably supported by the web 16 a of the second brake shoe 16, which is one of the first and second brake shoes 15 and 16, and an adjustment spring 26 that pivotally biases the adjustment lever 25 so as to rotate the adjustment gear 23 in the direction in which the contraction position restricting strut 24 is stretched.

The contraction position restricting strut 24 restricts the contraction positions of the first and second brake shoes 15 and 16 and includes a first rod 27 that has a first engagement portion 27 a to be engaged with an upper portion of the web 15 a of the first brake shoe 15 of the first and second brake shoes 15 and 16, a second rod 28 that has a second engagement portion 28 a to be engaged with an upper portion of the web 16 a of the second brake shoe 16 and is disposed concentrically with the first rod 27, and an adjustment bolt 29 with one end portion inserted into the first rod 27 relatively movably in the axial direction and the other end portion to be screwed concentrically with the second rod 28, in which the adjustment gear 23 is disposed between the first and second rods 27 and 28 and formed in the outer periphery of the adjustment bolt 29.

A first retaining recess 30 with which the first engagement portion 27 a is engaged is provided in the upper portion of the web 15 a of the first brake shoe 15 and a second retaining recess 31 with which the second engagement portion 28 a is engaged is provided in the upper portion of the web 16 a of the second brake shoe 16.

The adjustment lever 25 having the feeding claw 25 a to be engaged with the adjustment gear 23 is pivotably supported by the web 16 a of the second brake shoe 16 via a support shaft 32 and the adjustment spring 26 is provided between the web 16 a of the second brake shoe 16 and the adjustment lever 25. Furthermore, the spring force of the adjustment spring 26 is set smaller than the spring force of the return spring 19.

In the braking clearance automatic adjustment means 18 described above, if the first and second brake shoes 15 and 16 are expanded beyond a certain value due to wear of the linings 15 c and 16 c when the first and second brake shoes 15 and 16 are operated in an expanded manner by the operation of the wheel cylinder 17, the adjustment lever 25 is pivoted about the axial line of the support shaft 32 by the spring force of the adjustment spring 26 and the adjustment gear 23 is thereby rotated, and the effective length of the contraction position restricting strut 24 is corrected to a larger value.

By the way, the drum brake device 11 is provided with a parking brake lever 34 having one end pivotably supported by the web 15 a of the first brake shoe 15 of the first and second brake shoes 15 and 16 and engaged with one end portion of the contraction position restricting strut 24.

The parking brake lever 34 extends upward and downward so as to partially overlap with the web 15 a of the first brake shoe 15 in front view and the upper end portion of this parking brake lever 34 is connected to the upper portion of the web 15 a of the first brake shoe 15 via a pin 35, and the first engagement portion 27 a of the contraction position restricting strut 24 is engaged with the upper end portion of this parking brake lever 34.

When the parking brake of the vehicle is operated, the parking brake lever 34 is driven pivotally counterclockwise about the pin 35 as the fulcrum and this pivot of the parking brake lever 34 causes a force for pressing the lining 16 c of the brake shoe 16 against the inner periphery of the brake drum 14 to act on the second brake shoe 16 via the contraction position restricting strut 24. In addition, when the parking brake lever 34 is continuously driven pivotally counterclockwise in FIG. 1, the parking brake lever 34 is pivoted about the engagement point with respect to the first engagement portion 27 a of the contraction position restricting strut 24 as the fulcrum, the first brake shoe 15 is operated in an expanded manner via the pin 35 and the lining 15 c of the first brake shoe 15 is pressed against the inner periphery of the brake drum 14. That is, the parking brake lever 34 is operated at an operation position at which the linings 15 c and 16 c of the first and second brake shoes 15 and 16 are pressed against the inner periphery of the brake drum 14 and the parking brake state is obtained in this state.

When application of a rotational driving force to the parking brake lever 34 is stopped, the parking brake lever 34 is returned to a non-operation position together with the first and second brake shoes 15 and 16 operated in a direction away from the inner periphery of the brake drum 14 by the spring force of the return spring 19 and the parking brake lever 34 is biased toward the non-operation position.

The parking brake lever 34 is pivotally driven by the power generated by an electric actuator 36, the brake cable 37 pulled or loosened by the electric actuator 36 enables the parking brake state to be obtained by pivotally driving the parking brake lever 34 so as to press the contraction position restricting strut 24 against the web 15 a of the second brake shoe 15 by pulling the brake cable 37 and enables the parking brake state to be released by loosening the brake cable 37, and the brake cable 37 is connected to a lower portion of the parking brake lever 34.

Referring to FIGS. 4 and 5 together, the electric actuator 36 includes a screw shaft 38 that is connected to the brake cable 37, an actuator case 39 that supports the screw shaft 38 movably in an axial direction thereof, an electric motor 40 that is supported by the actuator case 39 rotatably forward and backward, and a motion conversion mechanism 41 that enables conversion from a rotational motion generated by the electric motor 40 to a linear motion of the screw shaft 38 and is accommodated in the actuator case 39 while being interposed between the electric motor 40 and the screw shaft 38, in which switching between the parking brake state reached by pulling the brake cable 37 and the parking brake release state reached by loosening the brake cable 37 is performed by a change in the rotational direction of the electric motor 40.

A bottomed joint hole 42 is concentrically provided in the end portion of the screw shaft 38 close to the brake cable 37 and the end portion of the brake cable 37 close to the electric actuator 36 is inserted into the joint hole 42. Furthermore, an annular groove 43 is formed in the outer periphery of the screw shaft 38 close to the opening end of the joint hole 42 and the screw shaft 38 is connected to the brake cable 37 by swaging the annular groove 43 so that a part of the screw shaft 38 digs into the brake cable 37 in the state in which the brake cable 37 is inserted into the joint hole 42.

The brake cable 37 is drawn into the back plate 13 from the electric actuator 36 mounted to the back plate 13 and an engagement piece 44 fixed to the other end portion of this brake cable 37 is engaged with the lower end portion of the parking brake lever 34.

The electric actuator 36 switches between the state in which the screw shaft 38 is moved so as to pull the brake cable 37 to drive the parking brake lever 34 toward the operation position as illustrated in FIG. 5 and the state in which the screw shaft 38 is moved so as to loosen the brake cable 37 to return the parking brake lever 34 from the operation position toward the non-operation position as illustrated in FIGS. 2 and 4 by a change in the rotational direction of the electric motor 40.

In the lower portion of the back plate 13, a cable guide 51 that sandwiches the anchor block 21 between the cable guide 51 and the back plate 13 is mounted in the lower portion of the back plate 13 together with the anchor block 21 via a pair of rivets 52. As clearly illustrated in FIG. 2, this cable guide 51 is provided integrally with a guide portion 51 a for guiding the brake cable 37 so as to have a substantially U-shaped cross section.

Referring to FIG. 6 together, the actuator case 39 includes a case main body 47 integrally having first and second accommodating cylindrical portions 45 and 46, a first cover member 48 coupled to the opening end of the first accommodating cylindrical portion 45, and a second cover member 49 coupled to the case main body 47 from the opposite side of the first cover member 48.

The first accommodating cylindrical portion 45 is formed in a bottomed cylinder so as to have a support wall portion 45 a on one end side thereof and a fitting hole 50 is concentrically formed at the center of the support wall portion 45 a. The second accommodating cylindrical portion 46 is disposed to the side of the first accommodating cylindrical portion 45 and formed in a bottomed cylinder in which one end portion is open and the other end portion is closed by an end wall portion 46 a disposed in an intermediate part in the longitudinal direction of the first accommodating cylindrical portion 45, and a cylindrical support cylindrical portion 46 b passing through the screw shaft 38 is provided integrally in a projecting manner at the center of the end wall portion 46 a.

A cylindrical first bearing portion 53 a that rotatably supports a motor shaft 54 is provided in a projecting manner in one end portion in the axial direction of a motor case 53 of the electric motor 40, the one end portion of the motor shaft 54 passes through the first bearing portion 53 a and projects from one end portion of the motor case 53, and a bottomed-cylindrical second bearing portion 53 b that rotatably supports the other end portion of the motor shaft 54 is provided in a projecting manner in the other end portion in the axial direction of the motor case 53.

This electric motor 40 is accommodated in the first accommodating cylindrical portion 45 so that the one end portion of the motor case 53 abuts against the support wall portion 45 a while the first bearing portion 53 a is fitted to the fitting hole 50 of the case main body 47, and the electric motor 40 is accommodated in the first accommodating cylindrical portion 45 while a part (the other end portion of the motor case 53 in which the second bearing portion 53 b is provided in the embodiment) of the electric motor 40 faces the outside.

The first cover member 48 integrally has a lid portion 48 a that covers the part of the electric motor 40 accommodated in the first accommodating cylindrical portion 45 that faces the outside from the first accommodating cylindrical portion 45 and is coupled to the opening end of the first accommodating cylindrical portion 45 and a connector portion 48 b that overhands toward the side from the lid portion 48 a so that a terminal 55 (see FIG. 3) continuous to the electric motor 40 is provided and is disposed to the side of the first accommodating cylindrical portion 45, and a wave washer 56 is interposed between the second bearing portion 53 b and the lid portion 48 a of the electric motor 40.

The lid portion 48 a is formed in a dish shape opened toward the first accommodating cylindrical portion 45 and an annular recess 58 concentric with the first accommodating cylindrical portion 45 having a circular cross section is formed at the open end of this lid portion 48 a. In contrast, an annular fitting projection portion 59 to be fitted to the annular recess 58 is provided in a projecting manner in the opening end portion of the first accommodating cylindrical portion 45. The lid portion 48 a and the first accommodating cylindrical portion 45 are bonded to each other in the state in which the fitting projection portion 59 is fitted to the annular recess 58. This enables the relative position in the circumferential direction of the connector portion 48 b with respect to the first accommodating cylindrical portion 45 to be selected at a plurality of positions about the axial line of the first accommodating cylindrical portion 45, increases the freedom of the position of the connector portion 48 b with respect to the actuator case 39, and facilitates changes in the orientation of the connector portion 48 b.

The second cover member 49 is coupled to the case main body 47 via bonding or welding so as to form a gear chamber 60 between the second cover member 49 and the case main body 47. In addition, the motion conversion mechanism. 41 has a nut 61 to be screwed onto the screw shaft 38 as one component and is accommodated in the gear chamber 60.

The motion conversion mechanism 41 includes a driving gear 62 provided in the motor shaft 54 of the electric motor 40, an intermediate large-diameter gear 63 to be meshed with the driving gear 62, an intermediate small-diameter gear 64 that rotates together with the intermediate large-diameter gear 63, a driven gear 65 that is meshed with this intermediate small-diameter gear 64, and the nut 61 to be connected to this driven gear 65 that enables the relative movement in the axial direction of the driven gear 65 and disables the relative rotation about the axial line, and the nut 61 is screwed onto the screw shaft 38. In addition, the intermediate large-diameter gear 63 and the intermediate small-diameter gear 64 are formed integrally with each other and are rotatably supported by a support shaft 66 arranged in parallel with the motor shaft 54 and the screw shaft 38.

Referring to FIG. 7 together, the nut 61 is formed to include a large-diameter cylindrical portion 61 a rotatably accommodated in the second accommodating cylindrical portion 46, an inward collar portion 61 b that overhangs radially inward from the end portion of the large-diameter cylindrical portion 61 a on the opposite side of the second cover member 49, and a small-diameter cylindrical portion 61 c that is continuous to the inner peripheral edge of this inward collar portion 61 b, extends toward the opposite side of the second cover member 49, and passes through the screw shaft 38.

Female threads 67 to be screwed onto the screw shaft 38 are engraved in the inner periphery of the small-diameter cylindrical portion 61 c. In addition, a ball bearing 68 is interposed between the small-diameter cylindrical portion 61 c and the end portion of the second accommodating cylindrical portion 46 close to the end wall portion 46 a. An outer race 68 a of this ball bearing 68 is press-fitted to the second accommodating cylindrical portion 46 and the small-diameter cylindrical portion 61 c of the nut 61 is inserted into an inner race 68 b of the ball bearing 68 movably in the axial direction.

Referring to FIG. 8 together, an annular projection portion 70 projecting radially outward is provided integrally in a projecting manner in the intermediate portion in the longitudinal direction of the outer periphery of the large-diameter cylindrical portion 61 a, and slits 71 extending in the axial direction are formed so as to cut the annular projection portion 70 at a plurality of positions (for example, four positions) spaced in the circumferential direction of this annular projection portion 70. On the other hand, guide projection portions 72 extending long in the axial direction are provided integrally in a projecting manner so as to project radially inward at a plurality of positions corresponding to the slits 71 in the inner periphery of the driven gear 65 and the guide projection portions 72 are slidably fitted to the slits 71. That is, the driven gear 65 is fitted onto the outer periphery of the large-diameter cylindrical portion 61 a of the nut 61 while enabling relative movement in the axial direction and disabling relative rotation about the axial line.

Referring to FIG. 9 together, the second cover member 49 of the actuator case 39 is formed by integrally providing, in a linked manner, a cover plate portion 49 a coupled to the case main body 47 so as to cover the gear chamber 60 and a bottomed cylindrical portion 49 b projecting from the cover plate portion 49 a so as to surround the screw shaft 38 and a guide cylindrical portion 74 a integrally owned by an insertion member 74 accommodated and fixed in the actuator case 39 is fitted to the cylindrical portion 49 b.

The guide cylindrical portion 74 a is formed to include a cylindrical part 74 aa and a plurality of overhang parts 74 ab overhanging radially from the cylindrical part 74 aa and the pair of overhang parts 74 ab is disposed in one diameter line of the cylindrical part 74 aa in the embodiment. In addition, the overhang part 74 ab forms rotation restricting grooves 75 extending along the axial line of the cylindrical part 74 aa. The cylindrical portion 49 b of this second cover member 49 is formed to have an inner surface shape corresponding to the outer surface shape of the guide cylindrical portion 74 a.

The insertion member 74 is integrally provided with an extended cylindrical portion 74 b that is continuous to the guide cylindrical portion 74 a and enters the gear chamber 60, a plurality of (for example, two) mount arm portions 74 c that overhang outward to the side from the end portion of the guide cylindrical portion 74 a close to the gear chamber 60 along the inner surface of the cover plate portion 49 a of the second cover member 49, and one support arm portion 74 d that overhands outward to the side from the end portion of the guide cylindrical portion 74 a close to the gear chamber 60 along the inner surface of the cover plate portion 49 a.

In addition, a positioning projection portion 74 e projecting toward the second accommodating cylindrical portion 46 is provided integrally in a projecting manner in a front end portion of the mount arm portion 74 c and the insertion member 74 is accommodated and fixed in the actuator case 39 by sandwiching the front end portion of the mount arm portion 74 c and the positioning projection portion 74 e between the second accommodating cylindrical portion 46 and the cover plate portion 49 a of the second cover member 49.

In addition, both end portions of the support shaft 66 for rotatably supporting the intermediate large-diameter gear 63 and the intermediate small-diameter gear 64 are supported between the front end portion of the support arm portion 74 d and the support wall portion 45 a of the first accommodating cylindrical portion 45.

Focusing on FIG. 9, a rotation restricting means 73 for restricting the rotation of the screw shaft 38 is provided between the guide cylindrical portion 74 a of the insertion member 74 and the screw shaft 38 and this rotation restricting means 73 includes a plurality of (two in the embodiment) rotation restricting projection portions 76 b that are provided in the end portion of the screw shaft 38 on the opposite side of the brake cable 37 and radially project from the screw shaft 38 and the plurality of (two in the embodiment) rotation restricting grooves 75 that are formed in the guide cylindrical portion 74 a so as to be entered by the rotation restricting projection portions 76 b.

A cap 76 is put on the end portion of the screw shaft 38 on the opposite side of the brake cable 37. This cap 76 is formed by integrally providing a bottomed cylindrical portion 76 a to which the end portion of the screw shaft 38 is fitted and the plurality of the rotation restricting projection portions 76 b radially projecting from the bottomed cylindrical portion 76 a so as to be inserted into the rotation restricting grooves 75 of the guide cylindrical portion 74 a of the insertion member 74 and, in the embodiment, the pair of rotation restricting projection portions 76 b projects radially outward from the bottomed cylindrical portion 76 a along the one diameter line of the bottomed cylindrical portion 76 a. In addition, the cap 76 is fixed to the screw shaft 38 as the linked member together with the screw shaft 38 via a pin 77 that passes through the screw shaft 38 and the bottomed cylindrical portion 76 a along the one diameter line. This provides the pair of rotation restricting projection portions 76 b in the end portion of the screw shaft 38 on the opposite side of the brake cable 37, causes the rotation restricting projection portions 76 b to enter the rotation restricting grooves 75 of the insertion member 74 accommodated and fixed in the actuator case 39, and makes the screw shaft 38 movable in a direction along the axial line while being prevented from rotating about the axial line.

By the way, when the brake cable 37 is pulled to drive the parking brake lever 34 toward the operation position, the screw shaft 38 moves in a direction in which the cap 76 separates from the nut 61 as illustrated in FIG. 5. When the brake cable 37 is loosened to return the parking brake lever 34 from the operation position toward the non-operation position, the screw shaft 38 moves so that the cap 76 comes close to the nut 61 as illustrated in FIG. 4. The movement end of the screw shaft 38 in movement in the direction loosening the brake cable 37 is restricted by causing the cap 76 to abut against a movement restricting portion 74 f accommodated and fixed in the actuator case 39 and, in the embodiment, the movement restricting portion 74 f is integrally provided at the front end of the extended cylindrical portion 74 b of the insertion member 74. That is, the movement restricting portion 74 f is integrally provided in the front end portion of the extended cylindrical portion 74 b so as to overhang radially inward from the front end portion of the extended cylindrical portion 74 b.

By the way, in the state in which the cap 76 abuts against the movement restricting portion 74 f as illustrated in FIG. 10(a) and then the electric motor 40 continues the operation when the screw shaft 38 moves in the direction loosening the brake cable 37, the nut 61 that rotates relative to the screw shaft 38 that has stopped movement in the axial direction moves in the axial direction so as to increase the interval from the ball bearing 68 as illustrated in FIG. 10(b) and a plurality of disc springs 80 as resilient members compressed in response to the movement in the axial direction of the nut 61 is disposed between the nut 61 and the insertion member 74.

The nut 61 is provided with a recess 81 defined by the large-diameter cylindrical portion 61 a and the inward collar portion 61 b of the nut 61 so that the recess 81 is opened toward the insertion member 74, and the disc springs 80 are accommodated in the recess 81.

The plurality of disc springs 80 and a disc-shaped retainer 82 that sandwiches these disc springs 80 between the disc-shaped retainer 82 and the inward collar portion 61 b of the nut 61 are accommodated in the recess 81. The nut 61 is provided with a holding member 83 for preventing the disc springs 80 and the retainer 82 from being removed from the recess 81 on the opening end side of the recess 80, this holding member 83 is formed to integrally have a ring plate portion 83 a that abuts against the end portion of the large-diameter cylindrical portion 61 a of the nut 61 close to the insertion member 74 and a short cylindrical portion 83 b that is continuous to the inner periphery of this ring plate portion 83 a and press-fitted to the large-diameter cylindrical portion 61 a of the nut 61, the inner diameter of the short cylindrical portion 83 b is set larger than the outer diameter of the movement restricting portion 74 f, and the side wall of the extended cylindrical portion 74 b of the insertion member 74 is provided with a notch portion 84 formed by cutting a part of the side wall of the extended cylindrical portion 74 b to allow the holding member 83 to move.

When the brake cable 37 is pulled as illustrated in FIG. 5 to drive the parking brake lever 34 from the non-operation position toward the operation position, the disc springs 80 are prevented from being removed from the recess 81 because the outer peripheral portion of the retainer 82 makes contact with the short cylindrical portion 83 b of the holding member 83. In addition, when the screw shaft 38 moves so as to loosen the brake cable 37, the cap 76 abuts against the movement restricting portion 74 f as illustrated in FIG. 10(a), and then the electric motor 40 continues the operation, the nut 61 that rotates relative to the screw shaft 38 that stops movement in the axial direction moves in the axial direction so as to increase the interval from the ball bearing 68 as illustrated in FIG. 10(b), the retainer 82 abuts against the movement restricting portion 74 f of the insertion member 74 in response to the movement in the axial direction of the nut 61, the disc springs 80 are compressed between the nut 61 and the movement restricting portion 74 f, thereby enabling an increase in the load on the electric motor 40.

A mount cylindrical portion 85 extending backward and inward in the vehicle width direction is provided integrally in a projecting manner on the back plate 13 of the drum brake device 11. This mount cylindrical portion 85 is provided with a large-diameter cylindrical portion 85 a with one end that is open backward and inward in the vehicle width direction and a small-diameter cylindrical portion 85 c that is concentrically continuous to the large-diameter cylindrical portion 85 a with a step portion 85 b provided between the small-diameter cylindrical portion 85 c and the other end of the large-diameter cylindrical portion 85 a. In addition, the actuator case 39 is mounted to the mount cylindrical portion 85 by inserting the second accommodating cylindrical portion 46 of the first cover member 48 in the actuator case 39 of the electric actuator 36 into the large-diameter cylindrical portion 85 a and engaging a C-shaped locking ring 88 mounted to the outer periphery of the second accommodating cylindrical portion 46 with a locking groove 87 formed in the inner periphery of the large-diameter cylindrical portion 85 a.

When the actuator case 39 is mounted to the mount cylindrical portion 85 of the back plate 13 as described above, the actuator case 39 is mounted to the rear side in the front-rear direction of the vehicle of the back plate 13 and the connector portion 48 b is oriented to the rear side in the front-rear direction of the vehicle. In addition, a bellows boot 89 for covering a projection portion of the screw shaft 38 from the second accommodating cylindrical portion 46 is provided between the outer periphery of the support cylindrical portion 46 b of the second accommodating cylindrical portion 46 and the outer periphery of one end portion of the screw shaft 38.

The brake cable 37 is a bunch of a plurality of twisted wires 92 and generates a twisting force in the direction indicated by arrow 91 in FIGS. 11(a) and 11(b) when pulled in the direction indicated by arrow 90 in FIG. 11(a) to obtain the parking brake state. A setting is made so that the direction in which the twisting force in this case acts on the screw shaft 38 is the same as the rotational direction of the nut 61 when the electric motor 40 operates in the direction loosening the brake cable 37 for switching from the parking brake state to the parking brake release state.

Next, the operation of the embodiment will be described. The nut 61 of the motion conversion mechanism 41 capable of converting a rotational motion generated by the electric motor 40 to a linear motion of the screw shaft 38 connected to the brake cable 37 is screwed onto the screw shaft 38 movably in the axial direction within a restricted range in a direction along the axial line of the screw shaft 38, the movement restricting portion 74 f that restricts the movement end in the axial direction of the screw shaft 38 in movement to the side loosening the brake cable 37 to reach the parking brake release state by causing the cap 76 as the linked member that moves in the axial direction together with the screw shaft 38 to abut thereagainst is provided in a fixed position in the actuator case 39, and the disc springs 80, which are resilient members, are interposed between the nut 61 and the insertion member 74 accommodated and fixed in the actuator case 39 so as to be compressed in response to movement of the nut 61 in the axial direction after the movement end is restricted by the movement restricting portion 74 f when the screw shaft 38 moves in the axial direction to the side loosening the brake cable 37, so the load on the electric motor 40 can be increased by compression of the disc springs 80. Accordingly, the electric motor 40 can be controlled appropriately and the members constituting the motion conversion mechanism 41 can be prevented from shifting to a lock state. Furthermore, since the nut 61 is relatively movable in the axial direction with respect to the screw shaft 38, generation of an operating sound in parking brake release operation can be prevented. In addition, since the disc springs 80 are provided between the insertion member 74 accommodated and fixed in the actuator case 39 and the nut 61, the strength of the actuator case 39 does not need to be increased more than necessity.

In addition, since the movement restricting portion 74 f is provided integrally with the insertion member 74 so that the disc springs 80 are present between the movement restricting portion 74 f and the nut 61, the internal structure of the actuator case 39 can be simplified while suppressing an increase in the number of components by providing the disc springs 80 between the nut 61 and the movement restricting portion 74 f provided integrally with the insertion member 74.

Furthermore, since the resilient members are the disc springs 80, the space that needs to be reserved in the actuator case 39 to dispose the disc springs 80 can be reduced and the actuator case 39 can be small-sized.

In addition, since the brake cable 37 is formed by twisting the plurality of wires 92 so as to generate a twisting force when pulled and the direction in which the twisting force acts on the screw shaft 38 is the same as the rotational direction of the nut 61 when the brake cable 37 is loosened, even if the nut 61 is rotated so as to obtain the parking brake state, the screw shaft 38 is rotated and reaches a rotary position A indicated by the dotted line in FIG. 9 due to the rotation of the nut 61, and the rotation restricting projection portions 76 b abut against the side surface of the rotation restricting grooves 75, the twisting force generated in the brake cable 37 acts on the screw shaft 38 in the direction in which the rotation restricting projection portions 76 b moves away from the side surface of the rotation restricting grooves 75. Accordingly, when the screw shaft 38 is moved in the axial direction to shift to the parking brake state by pulling the brake cable 37, it is possible to prevent the components (that is, the guide cylindrical portion 74 a of the insertion member 74 and the rotation restricting projection portions 76 b of the cap 76) constituting the rotation restricting means 73 from making strong contact with each other, reduce the driving torque of the electric motor 40 by reducing the sliding resistance, and reduce wear of the guide cylindrical portion 74 a and the cap 76.

In addition, the rotation restricting projection portions 76 b are returned to the vicinity of a rotary position B indicated by the dotted line in FIG. 9 by the twisting force from the brake cable 37 when the parking brake state is maintained. Even when the rotation restricting projection portions 76 b of the cap 76 reach the rotary position B by the backward rotation of the nut 61 during switching from the parking brake state to the parking brake release state and make contact with the side surface of the rotation restricting grooves 75 of the insertion member 74, it is possible to prevent the cap 76 and the insertion member 74 from strongly colliding with each other, suppress the generation of a slapping sound, and reduce the operating sound.

In addition, since the rotation restricting means 73 includes the plurality of rotation restricting projection portions 76 b that are provided in the end portion of the screw shaft 38 opposite to the brake cable 37 and radially project from the screw shaft 38 and the plurality of the rotation restricting grooves 75 formed in the insertion member 74 so as to be entered by the rotation restricting projection portions 76 b, the operating sound can be reduced more effectively by restricting the rotation of the screw shaft 38 at a plurality of positions in the circumferential direction of the screw shaft 38.

Although an embodiment of the invention has been described above, the invention is not limited to the above embodiment and various design changes can be made without departing from the spirit of the invention.

For example, although the movement end of the screw shaft 38 in movement to the side loosening the brake cable is restricted by causing the cap 76 fixed to the screw shaft 38 to abut against the movement restricting portion 74 f in the embodiment, the portion corresponding to the cap 76 may be formed integrally with the screw shaft 38 and, in this case, the movement end of the screw shaft 38 on the side loosening the brake cable is restricted by abutment against the movement restricting portion 74 f. 

The invention claimed is:
 1. An electric parking brake device comprising: a screw shaft that is connected to a brake cable so as to be prevented from rotating; an actuator case that supports the screw shaft movably in an axial direction thereof; an electric motor that is supported by the actuator case rotatably forward and backward; a motion conversion mechanism that has a nut to be screwed onto the screw shaft rotatably in response to an operation of the electric motor, enables conversion from a rotational motion generated by the electric motor to a linear motion of the screw shaft, and is accommodated in the actuator case; and a resilient member that is compressed when the screw shaft is moved to a side loosening the brake cable, wherein switching between a parking brake state reached by pulling the brake cable and a parking brake release state reached by loosening the brake cable is performed by a change in a rotational direction of the electric motor, wherein the nut is screwed onto the screw shaft movably in the axial direction within a restricted range, the movement restricting portion that restricts a movement end in the axial direction of the screw shaft in movement to the side loosening the brake cable by causing the screw shaft or a linked member that moves in the axial direction together with the screw shaft to abut there against is provided in a fixed position in the actuator case, and the resilient member is interposed between the nut and an insertion member accommodated and fixed in the actuator case so as to be compressed in response to movement of the nut in the axial direction after the movement end is restricted by the movement restricting portion when the screw shaft moves in the axial direction to the side loosening the brake cable.
 2. The electric parking brake device according to claim 1, wherein the movement restricting portion is provided integrally with the insertion member so that the resilient member is interposed between the movement restricting portion and the nut.
 3. The electric parking brake device according to claim 1, wherein the resilient member is a disc spring.
 4. The electric parking brake device according to claim 2, wherein the resilient member is a disc spring. 